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EPA Certified Engine
It meets the low emission standards set by the EPA
MARINE DIESEL ENGINE
OPERATION MANUAL
California
Proposition 65 Warning
Diesel engine exhaust and some of
its constituents are recognized by
the State of California to cause
cancer, birth defects, and other
reproductive harm.
MODEL :ޓ1GM10(C)
002522-00E
GM OPERATION.book 1 ページ 2004年10月4日 月曜日 午前11時11分
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Strany 1 - Proposition 65 Warning

EPA Certified EngineIt meets the low emission standards set by the EPAMARINE DIESEL ENGINEOPERATION MANUALCaliforniaProposition 65 WarningDiesel engin

Strany 2 - Contents

2. Product explanation102.2.2 Direct Seawater Cooling Type, GMC series(Note) 1. Rating condition: ISO 3046-1 and ISO 8665. 2. 1hp=0.7355 kW.(Note) Sa

Strany 3 - Introduction

2. Product explanation112.2.3 Direct Seawater Cooling Type, GMV series(Note) 1. Rating condition: ISO 3046-1 and ISO 8665. 2. 1hp=0.7355 kW.Engine Mo

Strany 4 - 1. For your safety

2. Product explanation122.3 Names of PartsNon Operation Side1GM10 with KM2POperation SideDecompression leverFuel injection valveIntake silencerTachome

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2. Product explanation132.4 Major Servicing PartsName of part FunctionDecompression lever Opens the exhaust valve and releases the pressure for manual

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2. Product explanation142.5 Control EquipmentThe equipment in the control room, making remote control possible, consists of: the instrument panel, whi

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2. Product explanation15(1) Controls and EquipmentNote: The mark indicates equipment for type B control panel only.(2) Alarm Equipment (lamps and bu

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2. Product explanation162.5.2 Single Lever Remote Control Handle (Morse Type) - Optional.This remote control system uses a single handle to operate ma

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3. Operation173. OPERATION3.1 Fuel Oil, and Lube Oil3.1.1 Fuel OilWhen other than the specified fuel oil is used, the engine will not perform to full

Strany 10 - 2. Product explanation

3. Operation183.1.2 Lube OilUsing other than the specified lube oil will lead to seizure of parts, abnormal wear, andshorten engine life.(1) Selection

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3. Operation193.2 Before Initial OperationPerform the following before using the engine for the first time:3.2.1 Supply Fuel OilUsing gasoline, etc. m

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Contents2CONTENTSINTRODUCTION ... 31. FOR YOUR SAFETY ... 41.1 WARNI

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3. Operation203.2.4 CrankingWhen the engine has not been used for a long period of time, lube oil will not be distributed to all of the operating part

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3. Operation213.3 Operating your engineTo prevent exhaust gas poisoning, ensure good ventilation during operation. Install ventilation windows, ports

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3. Operation223.3.2 How to Start the Engine(1) Start the engine according to the following procedures:Electric Operation1. Open the Kingston cock.2. O

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3. Operation23(2) Restarting After Starting FailureBefore pushing the start button again, be stopped completely. If the engine is restarted while the

Strany 17 - 3. Operation

3. Operation245. Check that sufficient cooling water is discharged from the seawater outlet pipe. Operation with too small seawa-ter discharge will b

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3. Operation25(3) Are there abnormal vibrations or noise?Do not operate at speeds which produce violent vibrations. Depending on the hull structure,

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3. Operation264. Continue to pull out the engine stop knob (stop lever) until the engine is completely stopped. If you release the knob before the en

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4. Maintenance & Inspection274. MAINTENANCE & INSPECTION4.1 General Inspection RulesConduct Periodic Inspection for Your Safety.The functions

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4. Maintenance & Inspection284.2 List of Periodic Inspection ItemsDaily and periodic inspections are important to keep the engine in its best cond

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4. Maintenance & Inspection29: Check 0:Replace :Consult local dealer*For EPA Requirements, see also 4.4System ItemBeforestartingAfter50h

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Introduction3This Operation Manual describes the operation, maintenance and inspection of the 1GM10(C) Yanmar Marine Diesel Engines.Read this Operatio

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4. Maintenance & Inspection304.3 Periodic Inspection Items4.3.1 Inspection on Initial 50 Hrs. of Operation (or after 1 Month)(1) Replacing the Eng

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4. Maintenance & Inspection31(3) Adjusting the Remote Control CableThe various control levers on the engine side are connected to the remote contr

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4. Maintenance & Inspection324.3.3 Inspection Every 150 hours.Replace the engine oil and the clutch lube oil.After the second oil change, the engi

Strany 27 - 4.1 General Inspection Rules

4. Maintenance & Inspection334.3.5 Inspection Every 600 Hrs.(1) Inspecting Inner Parts of the Sea-water PumpDepending on the use, the inside parts

Strany 28 - 002550-00E

4. Maintenance & Inspection34(5) Inspecting and Adjusting the Fuel Injection TimingFuel injection timing must be adjusted to ensure optimal engine

Strany 29 - Seawater outlet

4. Maintenance & Inspection354.4.2 Conditions to Insure Compliance with Emission StandardsThis product is an EPA & ARB approved engine. The f

Strany 30 - 4.3 Periodic Inspection Items

4. Maintenance & Inspection364.4.3 Inspection and MaintenanceInspection and maintenance for EPA related parts are shown in the chart below.(Inspec

Strany 31 - 002540-00E

5. Trouble and Troubleshooting375. TROUBLE AND TROUBLESHOOTING*Note: Other warning lamps do not go on when the switch is turned on. They only go on w

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5. Trouble and Troubleshooting38Trouble Probable Cause MeasureReferenceStarting FailuresStarter turns, but engine does not startNo fuel. Fuel filter i

Strany 33 - (Seawater pump)

5. Trouble and Troubleshooting39WARRANTY SERVICEOwner SatisfactionYour satisfaction and goodwill are important to us and to your dealer.Normally any p

Strany 34 - 4.4 EPA Requirements

1. For your safety41. FOR YOUR SAFETY1.1 WARNING SYMBOLSMost operation, maintenance and inspection problems arise due to users' failure to comply

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6. Piping diagrams406. PIPING DIAGRAMSNOTATIONSTPRHVHFuel oil pipeLubricating oil pipeCooling water pipeDrilled holeSpherical pipe jointScrew JointBay

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7. Wiring diagrams417. WIRING DIAGRAMS7.1 For the A-typ e instrumen t panel 1 Battery 2 Battery switch 3 Starter motor 4 Alternator 5 Not used 6

Strany 37 - Reference

7. Wiring diagrams427.2 For the B-type ins trument panel12 Rubber seal lamp (Sail-drive)13 L.O. pressure lamp14 C.W. temp. lamp15 Charge lamp16 Push b

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President, Yanmar Marine Int’l

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President, Yanmar Marine Int’l

Strany 40 - 6. Piping diagrams

1. For your safety5BatteryNever smoke or permit sparks near the battery, because it may emit explosive hydrogen gas. Place the battery in a well-venti

Strany 41 - 7. Wiring diagrams

1. For your safety6AlcoholNever operate the engine while you are under the influence of alcohol.Never operate the engine when you are ill or feeling u

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1. For your safety7SAFETY PRECAUTIONS FOR INSPECTION1.3 WARNING LABELSTo insure safe operation, warning device labels have been attached. Their locati

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2. Product explanation82. PRODUCT EXPLANATION2.1 USE, DRIVING SYSTEM, ETC.The engine is equipped with marine gear, connect the marine gear output shaf

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2. Product explanation92.2 Engine Specifications2.2.1 Direct Seawater Cooling Type, GM series(Note) 1. Rating condition: ISO 3046-1 and ISO 8665. 2.

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