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Maintenance of Pleasureboat Diesel Engine
GM Series
1.Safety Precaution for Inspection
1) Battery Fluid
Battery fluid is diluted sulfuric acid. It can blind you if it gets in your eyes, or burn your skin. Keep the
fluid away from your body. Wash it off immediately with a large quantity of fresh water if you get any
on you.
2) Fire due to Electric Short-Circuits
Always turn off the battery switch or detach the earth cable(-) before inspecting the electrical system.
Failure to do so could cause short-circuiting and fires.
3) Precautions for Moving Parts
Stop the engine before you service it. If you must inspect while the engine is operating, never touch
moving parts. Keep your body and clothing well clear of all moving parts as this could result in injury.
4) Precautions for Removing Hot Oil and Water to Prevent Burns
If extracting oil from the engine while it is still hot, do not let the oil splash on you.
Wait until the temperature has dropped before removing cooling water from the engine to avoid getting
scalded.
5) Burns from Contact with Hot Engine Parts
The whole engine is hot during operation and immediately after stopping.
The turbocharger, exhaust manifold, exhaust pipe, and engine are very hot.
Never touch these parts with your body or clothing.
6) Burns from Scalding
Never remove the filler cap of the fresh water cooler while the engine is still hot. Stream and hot
water will spurt out and seriously burn you. Wait until the water temperature has dropped, then
wrap a cloth around the cap and loosen it slowly.
After inspection, refasten the filler cap firmly. If the cap is not secure, steam or scalding water
may be emitted during operation causing burns.
2.Engine Specifications
Type Vertical water-cooled 4-cycle diesel engine
Engine Model 1GM10 2GM20(F) 3GM30(F)
Number of cylinders 1 2 3
Cont. rating output
5.9kW(8PS)/3400min-
1
11.8kW(16PS)/3400min-
1
17.7kW(24PS)/3400min-
1
Max. output
6.6kW(9PS)/3600min-
1
13.2kW(18PS)/3600min-
1
19.9kW(27PS)/3600min-
1
Lube oil
capacity
Engine
oil
L
1.3L 2.0L 2.7L
Clutch oil
L
0.25L 0.25L 0.3L
3.Fuel oil, lube oil and cooling water
3.1 fuel oil
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Shrnutí obsahu

Strany 1 - GM Series

Maintenance of Pleasureboat Diesel Engine GM Series 1.Safety Precaution for Inspection 1) Battery Fluid Battery fluid is diluted sulfuric acid. It

Strany 2

Exhaust Alarm Lamp goes on Damaged cooling seawater pump Check seawater pump impeller. Faulty Alarm Device NOTICE Do not operate the engine if alarm

Strany 3

3.2 Lube oil 3.3 Cooling water (Fresh water cooling type) 1) 1) Selection of fuel oil Use the following diesel fuels or equivalents. Select fuels of

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4.Maintenance and Inspection 4.1 Fuel Oil System 4.1.1 4.1.1 Checking and Supplying Fuel Oil Check the fuel level inside the fuel tank and supply

Strany 5

4.2.2Check and supply of Marine gear oil 1. Check the marine gear oil level with the oil dipstick. 2. Supply with the recommended oil if necessary.

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4.2.4 Replacing the Marine Gear Lube Oil Replace the lube oil in the marine gear by using the procedure described above. Replace first • • aft

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4.3.2 Checking discharged from the seawater outlet pipe Check that sufficient cooling water is discharged from the seawater outlet pipe. Operation

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Replace the anti-corrosive zinc when it has been reduced to less than 1/2 of its original size. If there is only a little bit of wear, clean the

Strany 9

The remote control handles and the engine control levers are connected by an accelerator cable. Over time the cable becomes stretched and the connecti

Strany 10

Firing order - 1-2-1 1-3-4-2-1 Valve clearance Suction • • 0.2±0.03 Exhaust • • 0.2±0.03 Injection timing (FID) bTDC 15°±1 bTDC 15°±1

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