Yanmar 4JH45 Specifikace

MARINE ENGINESMARINE ENGINESOPERATION MANUAL4JH454JH574JH804JH110http://yanmar.com0AJHC-EN0010OPERATION MANUAL4JH45 4JH57 4JH80 4JH110

SAFETY4 JH Series Operation ManualSAFETY PRECAUTIONSGeneral InformationThere is no substitute for common sense and careful practices. Improper practic

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JH Series Operation Manual 95 SPECIFICATIONSPRINCIPAL ENGINE SPECIFICATIONS4JH45_4JH57_4JH80_4JH110_EN_OPM.book 95 ページ ２０１３年１０月８日　火曜日　午後３時５８分

SPECIFICATIONS96 JH Series Operation Manual4JH45 EngineNote: Density of fuel: 0.842g/cm3 at 15°C. Fuel temperature at the inlet of the fuel supply p

SPECIFICATIONSJH Series Operation Manual 9712/054JH57 EngineNote: Density of fuel: 0.842g/cm3 at 15°C. Fuel temperature at the inlet of the fuel sup

SPECIFICATIONS98 JH Series Operation Manual4JH45, 4JH57 Marine Gear or Sail DriveModel KM35P ZF30M KM35A2 KM4A1SD60-5 (coupled at boat builder)Type Me

SPECIFICATIONSJH Series Operation Manual 9912/054JH80 EngineNote: Density of fuel: 0.842g/cm3 at 15°C. Fuel temperature at the inlet of the fuel sup

SPECIFICATIONS100 JH Series Operation Manual4JH110 EngineNote: Density of fuel: 0.842g/cm3 at 15°C. Fuel temperature at the inlet of the fuel supply

SPECIFICATIONSJH Series Operation Manual 10112/054JH80, 4JH110 Marine Gear or Sail DriveModel ZF30M KM4A2 KMH4A ZF25ASD60-4(coupled at boat builder)Ty

SPECIFICATIONS102 JH Series Operation ManualThis Page Intentionally Left Blank4JH45_4JH57_4JH80_4JH110_EN_OPM.book 102 ページ ２０１３年１０月８日　火曜日　午後３時５８分

JH Series Operation Manual 103 SYSTEM DIAGRAMSPIPING DIAGRAMSNote: • Dimension of steel pipe: outer diameter x thickness.• Dimension of rubber pipe: i

SAFETYJH Series Operation Manual 512/05WARNINGSever HazardRotating parts can cause severe injury or death. Never wear jewelry, unbuttoned cuffs, ties

SYSTEM DIAGRAMS104 JH Series Operation Manual4JH45/4JH57 with KM35P or KM35A2 or SD60 Marine GearFigure 1 13785691012131114ABCD1516171819202

SYSTEM DIAGRAMSJH Series Operation Manual 10512/051–Fuel overflow2 – * 7 x t4.5 Rubber hose3 – Fuel inlet4 – Fuel oil pre-filter5 – * 7 x t4.5 Rubber

SYSTEM DIAGRAMS106 JH Series Operation Manual4JH45/4JH57 with KM4A1 Marine GearFigure 2 1378569101213111415161718192021222324252627282930313

SYSTEM DIAGRAMSJH Series Operation Manual 10712/051–Fuel overflow2 – * 7 x t4.5 Rubber hose3 – Fuel inlet4 – Fuel oil pre-filter5 – * 7 x t4.5 Rubber

SYSTEM DIAGRAMS108 JH Series Operation Manual4JH45/4JH57 with ZF30M Marine GearFigure 3 1378569101213111415161718192021232224252627282930313

SYSTEM DIAGRAMSJH Series Operation Manual 10912/051–Fuel overflow2 – * 7 x t4.5 Rubber hose3 – Fuel inlet4 – Fuel oil pre-filter5 – * 7 x t4.5 Rubber

SYSTEM DIAGRAMS110 JH Series Operation Manual4JH80/4JH110 with KM4A2 Marine GearFigure 4 056832-00X00PPAAEBCDFPPTBEø81318ø8ø263030ø2530ø25.4

SYSTEM DIAGRAMSJH Series Operation Manual 11112/051–Fuel overflow2 – * 7 x t4.5 Rubber hose3 – Fuel inlet4 – Fuel oil pre-filter5 – * 7 x t4.5 Rubber

SYSTEM DIAGRAMS112 JH Series Operation Manual4JH80/4JH110 with KMH4A or ZF25A Marine GearFigure 5 056833-00X00125678910141315161718192021222

SYSTEM DIAGRAMSJH Series Operation Manual 11312/051–Fuel overflow2 – * 7 x t4.5 Rubber hose3 – Fuel inlet4 – Fuel oil pre-filter5 – * 7 x t4.5 Rubber

SAFETY6 JH Series Operation ManualCAUTIONThe safety messages that follow have CAUTION level hazards.Poor Lighting HazardEnsure that the work area is a

SYSTEM DIAGRAMS114 JH Series Operation Manual4JH80/4JH110 with ZF30M Marine GearFigure 6 056834-00X00132456712131415161718192021222324252829

SYSTEM DIAGRAMSJH Series Operation Manual 11512/051–Fuel overflow2 – * 7 x t4.5 Rubber hose3 – Fuel inlet4 – Fuel oil pre-filter5 – * 7 x t4.5 Rubber

SYSTEM DIAGRAMS116 JH Series Operation ManualThis Page Intentionally Left Blank4JH45_4JH57_4JH80_4JH110_EN_OPM.book 116 ページ ２０１３年１０月８日　火曜日　午後３時５８分

SYSTEM DIAGRAMSJH Series Operation Manual 11712/05WIRING DIAGRAMSColor CodingBBlackRRedLBlueWWhiteG GreenGr GrayYYellowBr BrownO OrangeLg Light greenP

SYSTEM DIAGRAMS118 JH Series Operation ManualFigure 7 5VS: 5V power supply for sensor A_GND: GND for analog sensorUB2,UB3,UB5: 12V power sup

SYSTEM DIAGRAMSJH Series Operation Manual 11912/05057149-00EN00Standard SystemWith B20 or C30 panelB77/P 1.25K69/WG 0.85B64/W 1.2510B78/O 1.25G04/BY 1

SYSTEM DIAGRAMS120 JH Series Operation ManualDeclaration of Conformity for Recreational Craft Propulsion Engine with the Exhaust emissionrequirements

SAFETYJH Series Operation Manual 712/05NOTICEIf you have an installation with two or three engines and only one engine is operating, the water pickup

SAFETY8 JH Series Operation ManualLOCATION OF SAFETY DECALSFigure 1, and Figure 2 show the location of safety decals on Yanmar 4JH45/57 and 4JH80/110

SAFETYJH Series Operation Manual 912/054JH80/4JH110 EnginesFigure 2 1–Part Number: 128377-073502–Part Number: 128990-072703–Part Number: 128

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JH Series Operation Manual 11 PRODUCT OVERVIEWYANMAR 4JH COMMON RAIL SERIES FEATURES AND APPLICATIONSThe 4JH common rail series are four-stroke diesel

PRODUCT OVERVIEW12 JH Series Operation ManualNew Engine Break-InAs with all reciprocating engines, the way your engine is operated during its first 50

PRODUCT OVERVIEWJH Series Operation Manual 1312/05COMPONENT IDENTIFICATIONFigure 1 and Figure 2 illustrate a typical version of a 4JH45/4JH57 engine.

ڦMarine Operations Division Quality Assurance Dept. Overseas OfficeڦYanmar Europe B.V. (YEU)Brugplein 11, 1332 BS Almere-de Vaart, NetherlandsP

PRODUCT OVERVIEW14 JH Series Operation ManualFigure 3 and Figure 4 illustrate a typical version of a 4JH80/4JH110 engine. Your engine may have differe

PRODUCT OVERVIEWJH Series Operation Manual 1512/05NAMEPLATESThe nameplates of Yanmar JH series engines are shown in Figure 5. Check the engine’s model

PRODUCT OVERVIEW16 JH Series Operation ManualFUNCTION OF MAJOR COMPONENTSName of Component Function Fuel Filter The fuel filter removes contaminants

PRODUCT OVERVIEWJH Series Operation Manual 1712/05ELECTRONIC CONTROL SYSTEMWARNING• The 4JH common rail series engines use a high pressure common rail

PRODUCT OVERVIEW18 JH Series Operation ManualMAIN ELECTRONIC CONTROL COMPONENTS AND FEATURESComponent/feature DescriptionController By controlling th

PRODUCT OVERVIEWJH Series Operation Manual 1912/05CONTROL EQUIPMENTThe equipment in the control room makes remote control operation possible. It consi

PRODUCT OVERVIEW20 JH Series Operation ManualMetersNote: The LCD on the instrument panel show hour meter, coolant temperature, display brightness, oil

PRODUCT OVERVIEWJH Series Operation Manual 2112/05Instrument PanelThe formats for the instrument panel are shown below.Figure 10 1 – Alarm lamp2–Tacho

PRODUCT OVERVIEW22 JH Series Operation ManualIndicators and Alarms (Optional)When a sensor detects a problem during operation, the indicator on the in

PRODUCT OVERVIEWJH Series Operation Manual 2312/05LCD control(hour meter, coolant temperature, display brightness, oil pressure, battery voltage)You c

JH Series Operation Manual iTABLE OFCONTENTSPageINTRODUCTION ... 1RECORD OF OWNERSHIP ...

PRODUCT OVERVIEW24 JH Series Operation ManualSetup screen access and control (Setting the temperature and pressure units and others)Use the buttons on

PRODUCT OVERVIEWJH Series Operation Manual 2512/05Selecting the fuel tank level gauge (Usually set at boat builder)The display indicates "FUEL&qu

PRODUCT OVERVIEW26 JH Series Operation ManualSelection of the display settingThe following indicators can be displayed on LCD by this setting.The disp

PRODUCT OVERVIEWJH Series Operation Manual 2712/05Scroll the LCD screen with the buttons. Figure 7Figure 16 057189-00EN00Fuel temperatureHour meterWat

PRODUCT OVERVIEW28 JH Series Operation ManualAlarmsChecking the Warning DevicesBe Sure to Check the Warning Devices before Starting the Engine.If the

PRODUCT OVERVIEWJH Series Operation Manual 2912/05Accessory power outputThe harness attached to the panel has a terminal where the signal that is sync

PRODUCT OVERVIEW30 JH Series Operation ManualSingle-Lever Remote Control Handle Figure 9Figure 18 Note: Direction of travel will vary depending on ins

JH Series Operation Manual 31 BEFORE YOU OPERATEINTRODUCTIONThis section of the Operation Manual describes the diesel fuel, engine oil and engine cool

BEFORE YOU OPERATE32 JH Series Operation ManualDIESEL FUELDiesel Fuel SpecificationsWARNINGFire and Explosion Hazard. Diesel fuel is flammable and exp

BEFORE YOU OPERATEJH Series Operation Manual 3312/05• Even biodiesel fuels that comply with a suitable standard as delivered will require additional c

TABLE OF CONTENTSii JH Series Operation ManualCONTROL EQUIPMENT... 19Instrument Panel (Optional) ...

BEFORE YOU OPERATE34 JH Series Operation ManualHandling of Diesel FuelWARNINGFire and Explosion Hazard. • Only fill the fuel tank with diesel fuel. Fi

BEFORE YOU OPERATEJH Series Operation Manual 3512/05Fuel SystemFigure 3 1–Fuel Tank2–Fuel Cock3 – Pre-filter (Water separator with priming pump)4 – Fu

BEFORE YOU OPERATE36 JH Series Operation ManualBleeding the Fuel SystemThe fuel system has an automatic air bleeding device that purges air from the f

BEFORE YOU OPERATEJH Series Operation Manual 3712/05Priming the Fuel SystemBleeding the fuel filterAn automatic bleeding device is installed on the fu

BEFORE YOU OPERATE38 JH Series Operation ManualFigure 5 Handling Engine Oil1. When handling and storing engine oil, be careful not to allow dust and w

BEFORE YOU OPERATEJH Series Operation Manual 3912/05Adding Engine Oil1. Remove the yellow oil filler port cap from filler port (Figure 6, (1) (2)) and

BEFORE YOU OPERATE40 JH Series Operation ManualChecking Marine Gear OilFigure 7 1 – Filler cap2–Dipstick (Filler cap combined type)3 – Upper Limit4 –

BEFORE YOU OPERATEJH Series Operation Manual 4112/05ENGINE COOLANTEngine Coolant SpecificationsNote: In the U.S., LLC is required for the warranty to

BEFORE YOU OPERATE42 JH Series Operation ManualChecking and Adding Coolant4JH45, 4JH57Figure 8 1 – Coolant drain cock(Cylinderblock)2 – Marine gear oi

BEFORE YOU OPERATEJH Series Operation Manual 4312/051. Ensure all drain cocks are closed. Note: The drain cocks are opened before shipping from the fa

TABLE OF CONTENTSJH Series Operation Manual iii12/05SHUTTING DOWN THE ENGINE ... 52Normal Shutdown ...

BEFORE YOU OPERATE44 JH Series Operation ManualNOTICENever pour cold coolant into a hot engine.6. Remove reservoir cap (Figure 13, (4)) to add coolant

JH Series Operation Manual 45 ENGINE OPERATIONINTRODUCTIONThis section of the Operation Manual describes the diesel fuel, engine oil and engine coolan

ENGINE OPERATION46 JH Series Operation ManualWARNINGFire and Explosion HazardNever jump-start the engine. Sparks caused by shorting the battery to the

ENGINE OPERATIONJH Series Operation Manual 4712/05NOTICE• If the ambient temperature is below -16°C (+5°F), rubber components such as gaskets and seal

ENGINE OPERATION48 JH Series Operation ManualIf the Engine Fails to StartBefore pushing the start switch again, be sure to confirm that the engine has

ENGINE OPERATIONJH Series Operation Manual 4912/05After the Engine has StartedAfter the engine has started, check the following items at a low engine

ENGINE OPERATION50 JH Series Operation ManualNOTICEShifting the marine gear while operating at high speed or not pushing the handle fully into positio

ENGINE OPERATIONJH Series Operation Manual 5112/05CAUTIONS DURING OPERATIONNOTICEEngine trouble can arise if the engine is operated for a long time un

ENGINE OPERATION52 JH Series Operation ManualNOTICERacing the engine: With the gear in NEUTRAL, accelerate from the low-speed position to the high-spe

ENGINE OPERATIONJH Series Operation Manual 5312/05NOTICEContinue to hold the stop switch in until the engine is completely stopped. If the switch is r

TABLE OF CONTENTSiv JH Series Operation ManualSPECIFICATIONS ... 95PRINCIPAL ENGINE SPECIFICATI

ENGINE OPERATION54 JH Series Operation ManualCHECKING THE ENGINE AFTER OPERATION• Check that the power switch is off and that the battery switch (if e

JH Series Operation Manual 55PERIODIC MAINTENANCEINTRODUCTIONThis section of the Operation Manual describes the procedures for proper care and mainten

PERIODIC MAINTENANCE56 JH Series Operation ManualWARNINGWelding Hazard• Always turn off the battery switch (if equipped) or disconnect the negative ba

PERIODIC MAINTENANCEJH Series Operation Manual 5712/05PRECAUTIONSThe Importance of Periodic MaintenanceEngine deterioration and wear occur in proporti

PERIODIC MAINTENANCE58 JH Series Operation ManualTightening FastenersUse the correct amount of torque when you tighten fasteners on the engine. Applyi

PERIODIC MAINTENANCEJH Series Operation Manual 5912/05Main Bolts and NutsNameThread Diameter x PitchLubricating Oil Application(thread portion and sea

PERIODIC MAINTENANCE60 JH Series Operation ManualPERIODIC MAINTENANCE SCHEDULEDaily and periodic maintenance is important to keep the engine in good o

PERIODIC MAINTENANCEJH Series Operation Manual 6112/05Note: These procedures are considered normal maintenance and are performed at the owner’s expens

PERIODIC MAINTENANCE62 JH Series Operation ManualPERIODIC MAINTENANCE PROCEDURESWARNINGExposure Hazard. Always wear personal protective equipment when

PERIODIC MAINTENANCEJH Series Operation Manual 6312/05Checking and Refilling Marine Gear OilRefer to the Operation Manual for the marine gear.Checking

JH Series Operation Manual 1INTRODUCTIONWelcome to the world of Yanmar Marine! Yanmar Marine offers engines, drive systems and accessories for all typ

PERIODIC MAINTENANCE64 JH Series Operation Manual1. Put a pan under the drain cock (Figure 1, (2)) to catch fuel.2. Open the drain cock and drain wate

PERIODIC MAINTENANCEJH Series Operation Manual 6512/05NOTICEBe careful not to get any oil on the V-ribbed belt. Oil on the belt causes slipping and st

PERIODIC MAINTENANCE66 JH Series Operation ManualFigure 4 Note: 4JH110 shown.1. Remove the belt cover.2. Check the belt by pushing on the middle of t

PERIODIC MAINTENANCEJH Series Operation Manual 6712/05Checking and Adjusting Remote Control CablesAdjusting Engine Speed Remote Control CableEnsure th

PERIODIC MAINTENANCE68 JH Series Operation ManualAdjusting Trolling Remote Control Handle - If EquippedFigure 10 1–Cable Fitting2 – Trolling Lever3 –

PERIODIC MAINTENANCEJH Series Operation Manual 6912/05Perform the following procedures every 50 hours thereafter or monthly, whichever comes first.• D

PERIODIC MAINTENANCE70 JH Series Operation ManualNote: If there is a large quantity of water and sediment in the fuel filter/water separator, also dra

PERIODIC MAINTENANCEJH Series Operation Manual 7112/05Figure 12 Note: The maximum fill level is approximately 10 to 15 mm (3/8 to 9/16 in.) above the

PERIODIC MAINTENANCE72 JH Series Operation ManualReplacing the Fuel Filter ElementWARNINGFire and Explosion Hazard. When removing any fuel system comp

PERIODIC MAINTENANCEJH Series Operation Manual 7312/05Fuel filterFigure 14 1. Close the fuel tank drain cock.2. Remove the fuel filter with a filter w

INTRODUCTION2 JH Series Operation ManualRECORD OF OWNERSHIPTake a few moments to record the information you need when you contact Yanmar for service,

PERIODIC MAINTENANCE74 JH Series Operation ManualFigure 15 There are two types of special service tools for removing the impeller:Puller A (standard)

PERIODIC MAINTENANCEJH Series Operation Manual 7512/05Changing the CoolantCAUTIONCoolant Hazard. Wear eye protection and rubber gloves when you handle

PERIODIC MAINTENANCE76 JH Series Operation Manual Figure 64JH80, 4JH110Figure 21 1–Coolant drain cock (Turbocharger)2 – Turbocharger3 – Cool

PERIODIC MAINTENANCEJH Series Operation Manual 7712/05Wash the Turbocharger blower (If Equipped)Contamination of the turbocharger causes revolutions t

PERIODIC MAINTENANCE78 JH Series Operation ManualPerform the following maintenance every 1000 hours or 4 years of operation, whichever comes first.• R

PERIODIC MAINTENANCEJH Series Operation Manual 7912/05Replacing the Alternator V-ribbed beltSee Checking and Adjusting the Alternator V-ribbed belt Te

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JH Series Operation Manual 81 TROUBLESHOOTINGSAFETY PRECAUTIONSBefore performing any troubleshooting procedures within this section, review the Safety

TROUBLESHOOTING82 JH Series Operation ManualIs there water, oil or fuel leakage? Are there any loose bolts or connections?Check the engine room daily

TROUBLESHOOTINGJH Series Operation Manual 8312/05TROUBLESHOOTING CHARTSymptom Probable Cause MeasureIndicators light on the instrument panel and alarm

JH Series Operation Manual 3 SAFETYYanmar considers safety of great importance and recommends that anyone that comes into close contact with its produ

TROUBLESHOOTING84 JH Series Operation ManualEngine is not running smoothlyOperation failure of injection valveNozzle operation failure ReplaceBroken f

TROUBLESHOOTINGJH Series Operation Manual 8512/05Insufficient fuel injection Oil leak from fuel injection pipe joint TightenClogged fuel filter Repla

TROUBLESHOOTING86 JH Series Operation ManualBreakdown of turbo-charger (If equipped) Drop in intake pressure Dirty air filter CleanLeak from intake pi

TROUBLESHOOTINGJH Series Operation Manual 8712/05Low lubrication oil pressure Clogged engine oil filter ReplaceEngine oil temperature too high Check t

TROUBLESHOOTING88 JH Series Operation ManualFAILSAFE DIAGNOSIS FUNCTIONAL SPECIFICATION CHARTFailsafe ActionsLevel 1 (LV1): Reduce engine speed to 240

TROUBLESHOOTINGJH Series Operation Manual 8912/05CHK ENG P0237 102 4 -Boost Pressure Sensor Error - Low Range-----Engine is still operational.Suspicio

TROUBLESHOOTING90 JH Series Operation ManualCHK ENG P160852258812 - ECU Error - Actuator Supply1 Voltage High Range----ECU internal failureCHK ENG P1

JH Series Operation Manual 91 LONG-TERM STORAGEIf the engine will not be used for an extended period of time, special measures should be taken to prot

LONG-TERM STORAGE92 JH Series Operation ManualDRAIN SEAWATER COOLING SYSTEM Figure 14JH45, 4JH57Figure 1 1 – Coolant drain cock (Cylinderblo

LONG-TERM STORAGEJH Series Operation Manual 9312/05Note: The drain cocks are opened before shipping from the factory. Marine gear ZF25A does not have